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September 2001 • Issue No. 50 • Volume XVI • Number 2
Hudson-Bergen Light Rail Transit System
Structural Design for a DBOM Project
By Peter W. Fedun, Philadelphia, Pennsylvania 1-215-790-2325, fedun@pbworld.com and Alex Krasilovsky, Newark, New Jersey 1-973-353-7650 krasilov@pbworld.com
Good engineering information provided in the early stages of the DBOM process helped to lay the foundation for successful implementation of the design and minimize changes and control costs.

PB was responsible for advancing the HBLRTS project from the planning stage through preliminary design as NJ TRANSIT’s general design consultant. The design calculations are a valuable part of the initial preliminary design because the resultant drawings are used to solicit bids from prospective design/build contractors. If the preliminary design drawings reflect the construction requirements accurately, then the owner will receive more realistic bids with less potential for changed conditions.

Preliminary design was defined on a discipline specific basis. For the structural aspects of the project, the engineering and associated contract plan preparation were to be advanced to a 30 percent level of completion. The following sequence of activities was performed to achieve this design objective:
  • Field surveys
  • Design calculations
  • Hazard surveys
  • Contract drawings
  • In-depth inspections
  • Design report.
Field Surveys

The Alignment. At the commencement of conceptual design, two members of our structural design division conducted a general survey of almost the entire alignment. This 32-km (20-mile) survey excluded only those areas that were inaccessible by foot, principally a 0.8-km (0.5-mile) segment of the alignment that traversed wetlands near the north terminus of the system. The survey was used to identify significant constraints and establish all of the structural requirements for the project.

Existing Structures. We made an effort to collect construction drawings and as-built plans for any existing structures that were in the LRT right-of-way or within the construction zone of influence. Many of the structures were old. Most were built before World War II with some going back more than 80 years, and most of them had had multiple owners. Some of the bridges were without owners, so New Jersey DOT had classified them as orphan structures. Consequently, it was difficult to obtain drawings and those that were available were limited for the most part to plans of recent rehabilitation or modification work.

We also performed an initial survey of all the existing bridges to assess their structural integrity and usefulness for the light rail transit operations. The number of bridges surveyed was greater than the project total because we included structures that could be used for alternate alignments that were still under consideration. The bridges were classified into three principal categories, as needing either minimal repair or modification, major structural rehabilitation, or replacement. The survey results, photographs and a general description of the findings were included in the HBLRTS Report of Existing Bridge Inspections, which proved to be a valuable reference document throughout the design life of the project.

Hazard Surveys

The LRT alignment crosses beneath many existing bridges that are owned or operated by different jurisdictions. During preliminary design, all of these structures were surveyed to identify any potential problems that could impact light rail operations adversely. At this stage, it was important to establish the ownership of each structure so that any needed repairs or modifications could be performed or coordinated by the proper authority.

The recommended repairs were restricted to those items that could impair future transit operations. In most cases, NJ TRANSIT opted to perform the required repairs as part of the HBLRTS construction project, and contract documents were prepared to define these work items. It should be noted that the hazard surveys did not supersede the mandated in-depth bridge inspections that are performed on a regularly scheduled cycle.

In-Depth Inspections

We performed in-depth inspections of the existing bridges that would carry LRT tracks because LRT revenue service depends on the capacity and future integrity of these structures. In general, the inspections were conducted according to the guidelines specified by the American Association of State Highway and Transportation Officials (AASHTO) Manual for Condition Evaluation of Bridges.

Each bridge was checked to determine if it had the geometric adequacy to carry the LRT vehicle and associated guideway attributes. The load carrying capacity was calculated based on the condition of the structural elements that were documented during the inspection. All of the railroad bridges were rated using the Cooper E type load.

The bridges identified as viable candidates for the system were checked for conformance with the requirements specified by the NJ TRANSIT Manual of Design Criteria, using actual LRT vehicle live loads in combination with any other applicable loads.

Contract documents were prepared based on this design and any repair recommendations that were documented in the in-depth inspection report.

Design Calculations

We advanced the structural calculations to a sufficient level of detail to support the information in the corresponding structural drawings. Most of the drawings were advanced to a preliminary level of completion with only two exceptions:
  • Designs were brought to the conceptual level when uncertainties regarding property acquisition were identified.
  • Designs of the standard passenger station canopy and the station beacon were advanced to a 100 percent level of completion.
Calculations for the preliminary design drawings considered the following:
  • Stress and deflection analysis of the primary framing members
  • Global stability
  • Seismic performance
  • Foundation design
  • Earth pressures
  • Buoyancy.
In addition, a series of boundary problems were evaluated to verify that the aerial structures would adequately resist the interactive forces that are generated by the continuous welded rail.

Contract Drawings

The objective of the structural drawings was to provide a sufficient level of information to permit competing DBOM contractors to develop a realistic basis for their construction bids. The preliminary structural drawings:
  • Showed the location and overall geometry of each bridge or associated transit facility
  • Established the arrangement and overall dimensions of each primary framing member
  • Detailed principal structural components, with their dimensions.
Based on the results of the geotechnical investigation, a foundation system was selected for each structure. Spread footings were dimensioned and, where deep foundations were required, the size and depth of piles were defined. Although the bridge bearings were not included as part of the preliminary design, the as-designed bearing arrangement was identified on the plans. The preliminary structural drawings specifically excluded secondary members, reinforcing bars, joint details, bearings and connection details. The corresponding design calculations were advanced to a level of completion that demonstrated that these features could be accommodated by the depicted design solutions.

Design Report

Design reports were prepared for each of the preliminary design packages. The structural chapter of each design report included:
  • A written description of each structure
  • A list that identified the exact codes used for design, by year or edition
  • A summary of design assumptions
  • A discussion of critical constraints and unresolved design issues.
These reports are particularly important for design/build projects because they are the only reliable way to transfer design logic from the engineers who prepared the preliminary design to the contractor’s final designers. The two parties typically do not have a contractual relationship.

Summary

One aspect of the DBOM project is to accelerate construction. As the HBLRTS project demonstrates, good engineering information provided in the early stages of a DBOM lays the foundation for successful implementation of the design by the contractor. It also helps to controls costs and ensures a final design consistent with the owner’s criteria.

Peter Fedun has spent the majority of his 19-year career designing transit systems. In addition to the HBLRTS project, he has worked on the Dallas Area Rapid Transit, Taipei Rapid Transit System, Honolulu Rapid Transit Program, Taiwan High Speed Rail Project and Central Florida Light Rail Transit System. Peter currently serves as director of facilities engineering for the D/B procurement phase of the proposed Hiawatha LRT project in Minneapolis, Minnesota.

Alex Krasilovsky is a structural engineer with 27 years experience in transit/railroad facilities, marine structures, tunnels, bridges, sewer systems and buildings. He was involved in the EWR Monorail-Northeast Corridor Connection project and the Kearny Connection project, both in New Jersey. Among his contributions to this project, Alex developed structural design criteria for a high-speed turnout rail connection and recommendations for strengthening the bridge foundations and underpinning.

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