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Engineering System Solutions
May 2006 • Issue No. 63• Volume XXI • Number 2
Part1: Engineering System Solutions
Taiwan's High Speed Rail: Technical Challenges
By Amair Saleem, Taipei Taiwan, 886-2-3725-2324, saleem@thsrc.com.tw or saleemA@pbworld.com

The author presents an overview of the Taiwan High Speed Rail System together with a discussion on some of the key technical civil works challenges faced by the project. The article concludes with a summary of the verification and validation approach adopted by Taiwan High Speed Rail Corporation.


The Taiwan High Speed Rail (HSR) System is a fully electrified domestic passenger railway between Taipei, the capital city in the north, and Kaohsiung, the second largest city in the south on the island of Taiwan, Republic of China (ROC). The HSR is planned to open in October 2006 and is not yet in revenue operations. It will improve travel times along Taiwan's western corridor significantly, with the express service travel time between the termini, a distance of 345 km (214 miles), being 90 minutes.

Acronyms in Article:
HSR: High speed rail
IV&V: Independent erification and validation
ROC: Republic of China
SES: Sequential excavation andsupport
THSRC:Taiwan High Speed Rail Corporation
TRUPO: Taipei Railway Underground Project Organisation

PB is providing a range of project management, construction management and engineering consultancy services, including second of specialists is systems assurance/system safety to support Safety Case development and certification activities.

Overview of the System

The HSR passes through or close to Taiwan's main cities, manufacturing areas, and business and administration centres, crossing a mix of agricultural land, freeways, rivers, military bases, residential areas and open countryside-all of which present unique engineering problems requiring unique solutions. Approximately 75 percent of Taiwan's 23 million people live along this western corridor.

The HSR system incorporates proven Japanese technology and features:

  • A 350 km/hr (217 mph) design speed and maximum operating speed of 300 km/hr (186 mph)
  • Trains operating at a minimum headway of 3 minutes at peak service
  • Twelve-car train sets seating around 980 people, thereby providing 360,000 seats per day
  • Automatic train control
  • Electronic reservation and ticketing
  • Safety monitoring devices for earthquakes, wind, rain, rock-fall, landslide, and vehicle intrusion.

Due to some of Taiwan's unique geographic features-the route crosses three active earthquake faults-there is potential for soil liquefaction in certain areas and tunneling conditions were difficult in a mountainous sub-tropical environment with dense forestation.

The structure types along the 345-km (214-mile) total HSR route length are:

  • 251 km (156 miles) of viaducts and bridges (73 percent of total length)
  • 31 km (19 miles) of at-grade railway (9 percent of total length)
  • 63 km (39 miles) of tunnels (18 percent of total length).

Figure 1: A portion of the 157-km (97-mile) long HSR continuous viaduct.


Figure 2:Taiwan High Speed Rail (HSR) station.


Figure 3: HSR rolling stock.

Figure 4: Tunnel under construction.
These structures include the existing 15.8-km (9.8-mile) Taipei Railway Underground Project Organisation (TRUPO) Section, which is a fixed facility built by the ROC Government (through the Reconstruction Bureau of Taiwan Railway, Ministry of Transportation and Communications, and the Bureau of High Speed Rail). The TRUPO section was built to accommodate both the Taiwan Railway Administration and HSR systems on their underground approach into the Taipei metropolitan area in an effective operationally shared environment. The HSR approach passes through the intermediate Banciao Station structure with Taipei Main Station acting as the initial northern terminal for HSR revenue services.

The southern section of the line is remarkable in that it is located on a continuous viaduct for a length of 157 km (97.3 miles) with the the deck level approximately 10 m to 15 m (32 feet to 50 feet) above ground (Figure 1). It is the longest continuous railway viaduct in the world.

The HSR system, as the one illustrated in Figure 2, was split into seven major contract areas during the design and construction phase, namely, civil works; stations; depots and depot equipment; track works; core system, and automatic fare collection system and related contracts.

Initially eight stations (six new, and two with modifications to the existing) will be opened along the HSR route in October 2006 for planned revenue operations. Three additional stations in citie outside Taipei are planned for the future.

The core system for the HSR includes rolling stock based on the hinkansen Series 700 (Figure 3), a bi-directional signaling system, a 25kV 60Hz AC overhead catenary electrification system, communication systems and the operation control system. The central control function for the HSR system is located at the operation control centre beside Taoyuan Station, located near Chiang Kai Shek International Airport.

Rails using continuously welded section were laid on resilient pads. Rail expansion joints are located where required to accommodate earthquake movements. Maintenance facilities for train-set repair, servicing and cleaning, track and other infrastructure have been provided at various locations along the HSR route.

The HSR has been designed, constructed and will be operated in ccordance with the Construction and Operation Agreement. This is a contract executed in July 1998 between Taiwan High Speed Rail Corporation (THSRC) as a privately held company and the ROC government that grants the concession to construct and operate the HSR to THSRC. The concession is exclusive and will operate for 35 years.

Challenges of the HSR System Civil Works

Tunnels. The HSR system has more than 50 tunnels, including   39 mined tunnels. The three longest ones are:

  • Paghuashan Tunnel, 7.4-km (4.6-miles) long
  •  Linkou Tunnel , 6.4-km (4.0-miles) long
  •  Hukou Tunnel, 4.3-km (2.7-miles) long.

There are no vertical low points except in those tunnels in urban areas and the number of high points have been minimised.

All tunnels have a cast in-situ reinforced concrete lining over their length that was designed to prevent deterioration of the rock and to support the rock mass. The lining either forms a controlled path to duct any groundwater to an invert drain (in the case of a drained tunnel), or is designed to prevent water from entering the tunnel (in the case of an undrained tunnel).

The tunnels have been provided with portal collars to prevent rock or debris falling from the portal onto the track. Portal structures are inclined at least 45 degrees from the vertical to mitigate aerodynamic effects. For the Hueilung Tunnel and all tunnels longer than 3 km (1.9 miles), a pressure relief portal structure has also been provided.

Typically, the tunnels encountered geological conditions varying between soil, gravel and sedimentary rock, or combination of these conditions. They were excavated mechanically and are either the mined or cut-and-cover type. The mined tunnels were advanced using the sequential excavation and support (SES) construction method, which the contractors selected as themost suitable excavation method for the tunnel size and geometry
(Figure 4).

Even though it is considered a labour-intensive technique, the   conventional SES method was identified as the most   advantageous in terms of schedule. The tunnel cross-section   was excavated in stages, reducing the open surface of each   face, which typically consisted of heading, bench, and invert stages, and thereby reducing the potential of collapse. An excavation diameter approaching 15 m (50 feet) resulted in a temporary excavation cross-section of between 120 m2 to 140 m2 (approximately 1,300 square feet to 1,500 square feet) to accommodate the permanent works housing the double tracks.

The finished tunnel cross-section area in all tunnels bar Hueilung Tunnel and Linkou Tunnel is a minimum of 92 m2 (990 square feet) to accommodate the aerodynamic requirements associated with the high-speed train travelling at 300 km/hr (186 mph). The tunnel finished cross-sectional area also allows for a minimum of a 1.2-m (4-foot) safety walkway on either side of the tracks for emergency evacuation and a safety area for maintenance personnel.

Viaducts and Bridges. The HSR system viaduct design and construction generally incorporates bored cast-in-place piled foundations, or footings supporting single or multiple reinforced concrete columns. The piles, pile caps and columns were constructed in-situ. The guideway/deck beams were either pre-cast or cast-in-place.

The viaduct construction was based upon more than 30,000 piles ranging in depth from 35 m to 72 m (115 feet to 236 feet) and in diameter from 1.5 m to 2.5 m (5 feet to 8 feet). The average viaduct deck width is 13 m (42.5 feet) with approximately 140 km (87 miles) of pre-cast decks.

The majority of the guideway decks/beams weigh approximately 700 tonnes each. Techniques used in deck construction include the full-span pre-cast launching method, free cantilever method/balance cantilever method, movable scaffolding system/advance shoring method, and full support method.

Twelve steel truss bridges are distributed across the HSR system comprising 17 spans for a total length of 2533 m (8,310 feet). The majority of these bridges have spans ranging from 55 m to 150 m (180 feet to 497 feet) to satisfy specific site conditions, such as crossings for significant highways, railways, rivers and ravines. The trusses are generally of the Warren Girder type with overhead plan bracing provided. The decks generally consist of an in-situ reinforced concrete slab, which is constructed integrally upon a grillage of cross-girders, the lower chords (girders) of the main trusses, and longitudinal stringers.

The design requirements for the steel truss bridges include the following:

  • All welded connections for chord and bracing sections are made in the shop.
  • All site connections are bolted.
  • The minimum design life to first maintenance is 20 years for bridge structures supporting or crossing the HSR line.
  • Structural members are sized to avoid excessive noise emission, and they are detailed to avoid dirt and moisture traps.
  • Special requirements for flanges, joints and stiffeners were specified to avoid fatigue.

Verification and Validation

The above discussion illustrates some of the technical civil works challenges faced by THSRC and its civil works contractors who were responsible for both the design and construction. To provide "systems assurance," including "quality assurance," THSRC has implemented a checking and audit system that calls for designs and calculations, construction methods and testing, etc., to be checked throughout the procurement of the civil works. This system is enforced by use of the contractor's independent checking engineer and the THSRC-employed independent checking engineer and independent site engineer.

In addition to the formal checking procedures described above, the whole design and construction process for the HSR project is subject to the close-out monitoring and assessment procedures of RAMS (reliability, availability, maintainability and safety) requirements specified in the major HSR contracts. THSRC will also assess and audit the whole HSR project. The arguments and evidence for systems assurance/system safety will then be presented in the THSRC Railway Operational Safety Case Report.

As an additional and final check, a fully independent overall verification and validation assessment is underway. THSRC has appointed an independent verification and validation institution (IV&V), to examine and assess the planning, design, construction, commissioning and preparation for operation of the HSR. The IV&V will confirm, by certification, that the basis of the chosen design is valid and that it has verified that THSRC's safety, RAM, functional, and quality requirements have been complied with according to the Construction and Operation Agreement. The IV&V will report to THSRC and Bureau of Taiwan High Speed Rail and is completely independent of all parties, including contractors and consultants engaged on the HSR project.


Related Web Sites: www.thsrc.com.tw

Amair Saleem, a senior professional associate, has accumulated nearly 20 years' experience in system safety and systems assurance in the transportation, construction, aerospace, defence and space industries. He is on second assignment currently as the director for systems assurance management within the Certification Department of THSRC. His key activities are focused around the delivery of the THSRC Railway Operational Safety Case Report-the basis for the certification strategy adopted by THSRC.

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