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Making Better Communities Through Contextual Infrastructure Planning
March 2001 • Issue No. 49 • Volume XVI • Number 1
Contextual Infrastructure Planning and Design
History Meets Highway: Making U.S. Route 1 Safe Again
By Jim Maloney, Philadelphia, Pennsylvania 1-215-790-2331, maloneyj@pbworld.com, Jennifer Diec, 1-215-790-2312, diec@pbworld.com and Carol Martsolf, 1-215-790-2319, martsolf@pbworld.com
In the southeastern portion of Pennsylvania, U.S. Route 1 traverses historically significant battlefields that date from the American Revolution. Recently, that stretch of highway had become unsafe, and so PB and the Pennsylvania Department of Transportation implemented various improvements that satisfied safety, aesthetic and historic concerns.

U.S. Route 1 is a multi-lane major arterial that extends from Florida to Maine, traversing Pennsylvania along the way. It was the major north-south highway route in the eastern U.S. prior to construction of I-95 approximately 40 years ago. Currently, U.S. Route 1 carries approximately 24,000 vehicles each day in the project area, a 22.5-km (14-mile) section in Chester and Delaware Counties, Pennsylvania, approximately 32 km (20 miles) south of Philadelphia. It bisects the five historic districts present in its corridor, including Brandywine Battlefield, a revolutionary war site that is now a National Historic Landmark, and it bisects a land conservancy.

In recent times this stretch of highway has surfaced as a battlefield of a different nature, a place where a staggering number of vehicle accidents occurred. The Pennsylvania Department of Transportation (PennDOT) retained PB to study the roadway and accidents and recommend safety improvements.

Straightforward Solutions

While doing the safety study, we found that many of the accidents could be attributed to vehicles either making left turns at unprotected intersections or crossing over the existing mountable concrete curb median, particularly in areas where the region's rolling terrain limits sight distance. One solution in settings such as this one would call for widening the median. In this area, however, such a solution was difficult because a widened pavement surface would greatly impact the battlefield, historic structures and natural resources of the land conservancy, as well as numerous local residences and businesses.

We suggested in our final recommendations that the best ways to reduce the high accident rate included installing a concrete median barrier, closing numerous median openings and constructing intersection upgrades. As a follow-up, we were retained to provide final design services for those recommendations.

Satisfying Community's Aesthetic Concerns

In coordination with PennDOT, we met regularly with local residents, businesses and community representatives to discuss the projects and their impacts on this historically sensitive area. While generally giving support to the project, the public was concerned about how it would affect the aesthetics of the community. Specific concerns were voiced regarding the placement of the concrete barrier and disturbance to landscaping that surrounded area residences, many of which date from the mid-1700s.

In order to eliminate unnecessary, and in many cases, unsafe crossings of the highway into properties, driveways and local streets, our design utilized jug-handle style adaptations at two existing intersections. These adaptations allowed drivers to safely access these points through u-turns at signalized intersections rather than through the numerous openings in the median, which were locations with high accident rates. Even though these locations are within the National Historic Landmark, the coordination efforts we made with the Department and various other regulatory agencies to obtain environmental clearance were successful in ultimately obtaining a categorical exclusion to perform the construction.

For areas that warranted protected left-turn lanes, we developed plans in association with individual owners to creatively replace landscaping that was affected and, in several cases, add new landscaping. During this phase, our design team met with the property owners on site to discuss the proposed construction and mitigation measures.

A much more challenging aspect of the project was adding the concrete median barrier while enhancing the visual aesthetics of the roadway. The barrier, which was required to reduce crossover accidents (in lieu of extensive widening) would be considered unsightly in an area dotted by historic structures, so we focused on methods to make the barrier more attractive.

Our recommendation was a modified concrete median barrier that featured an exposed aggregate construction, similar to that used commonly on sound barrier walls. The bottom half, where the wheels of the impacting vehicles typically make contact, would have a typical concrete finish for two reasons:
  • If the bottom half also featured exposed aggregate, an accident could cause the stones to break loose and create an additional hazard.
  • Any damage to the exposed aggregate would require replacement of the ten-foot lengths of barriers more frequently, thus increasing the maintenance costs.
Both PennDOT and the public found this solution acceptable.

A Unique Solution for a Unique Situation

Another challenging area of this project was near the entrance to the Brandywine Battlefield State Park. This park, part of the National Historic Landmark, commemorates the largest land battle of the American Revolution-a battle that was fought by prominent generals (Washington and Howe) and that featured the introduction of the Ferguson breech-loading musket.

The entrance to the park was located very close to another intersecting road, creating an awkward offset intersection that featured two median openings with no protected left-turn lanes. After extensive coordination with the park's administrators and the Pennsylvania Historical and Museum Commission, PB and PennDOT recommended relocating the park's entrance to align with the neighboring intersection, and providing a protected left-turn lane from Route 1.

Extensive grading and landscaping were required not only to maintain the park entrance's aesthetics, but to improve them while maintaining the entrance's accessibility to the many tourists, school children and visitors who the park welcomes. We designed new, colorful entrance and advance signs to enhance the visibility of the entrance and make it more noticeable to passing vehicles (Figure 1). As part of our interdisciplinary involvement on this project, we were also involved in evaluating landscape architectural issues as well as the design conditions.


Figure 1: Example of new advance signs
We faced another challenge on the opposite side of the highway, where an open space preserve owned and maintained by the Brandywine Conservancy is located and where roadway widening was required in order to install left-turn lanes. Harvey Run, a tributary to the nearby Brandywine River, crosses Route 1 within the Chadds Ford Historic District and within the National Historic Landmark. Over time, as Route 1 grew from a narrow horse and buggy path to a major vehicular arterial, the tributary was displaced, eventually shifting to its current location immediately parallel to the toe of the roadways embankment. This shift resulted in an unnatural situation that allowed pollutants from the roadway to overtake the tributary and peak flows to undermine the Route 1 roadway embankment.

In such a situation, the stream would typically be shifted parallel to its current alignment to accommodate for the widening and minimize right-of-way acquisition. The need to minimize impacts to this sensitive area prompted PennDOT, the local soil conservation district, PB and our subconsultants, to work closely with the Brandywine Conservancy, Pennsylvania Department of Environmental Protection and the U.S. Army Corps of Engineers to create a new, more natural alignment for the stream through the Conservancy's property.

Diverting the alignment into the conservancy was not only a way to restore aquatic and vegetative life; it also provided a perfect location for creative landscaping of new wetlands. These wetlands, which were required to mitigate wetland losses elsewhere along the highway, allowed the Conservancy to use the relocated stream as a focal point for a proposed hiking path that will soon become a reality.

Successful Results

Innovative design such as the special median barrier, distinctive signs and creative landscaping, enabled PennDOT and PB to improve safety on this busy stretch of roadway while mitigating the effects to, and in some cases improving, the existing resources that it traverses.

Jim Maloney, a Civil Engineer, worked as a design engineer for the final phase of the Route 1 corridor. He is also currently chair of PB's Professional Growth Network.

Jennifer Diec, a Senior Civil Engineer, served as a project engineer on the Route 1 project and is currently a project engineer on several PennDOT projects.

Carol Martsolf, a Design Engineer for transportation projects, she is currently the President of the Younger Member Forum of the American Society of Civil Engineers, Philadelphia Section.
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